Great effort dude those connectors are great! Goes to steal your idea lol
Although I really liked the solderless pogo-pin idea, to leave no trace of the mod on the motherboard, I haven't been able to source any suitable pins. Most I've found are much too long or wide.
Another problem is that the separation of the three pads for DAT0, CMD and CLK is 2 millimetres, but most perfboard comes with a pitch of 2.52 mm, so it wouldn't be possible to line up the pins.
I guess such an adapter could be professionally made, but it is out of reach to the average guy.
Thanks. I did look at aliexpress.com, but they all seem to be at least 16 mm long, whereas I was hoping for a solution which could be kept installed within the case, which has about 7 mm clearance. I don't believe the pins can be cut down to length, as the spring would fall out.
A couple of those on http://www.emulation.com/catalog/pogo/ look possible (6.93 and 7 mm long) but when looking at the drawings (SKT2216 and SKT3579) if I'm reading them right at their widest point they are 1.9 mm wide. Given that they need to be mounted 2 mm apart, I didn't trust my drilling skills to not have them accidentally touching each other!
The pogo pins that n1ghty used (http://gbatemp.net/threads/nand-flash-dump-3ds-xl.350668/page-8#post-4745007 and http://gbatemp.net/threads/nand-flash-dump-3ds-xl.350668/page-5#post-4734288) look ideal, but I don't know exactly what they are, other than they came from an old Xbox Xecuter modchip.
This doesn't solve the problem on how to get a connection to the outside without cutting into the case. I like your mod, btw, looks very clean.I assume you just want to be able to restore the 3DS to its unmodded state. Perhaps it would work to mix some suitable, easily soluble glue with aluminum dust, and glue the connections with it? With some luck, it would both be conductive enough to carry the signal, and easy to clean up without leaving any traces.
This doesn't solve the problem on how to get a connection to the outside without cutting into the case. I like your mod, btw, looks very clean.
I dont think the cable routing would pose a big problem. Finding room for the cable's connector under the battery cover, without cutting the case, could be harder though
The very thin cables you're thinking of are called "Flexible flat cable" or FFC, see https://en.wikipedia.org/wiki/Flexible_flat_cable for example. They are very thin, but a little tricky to deal with (e.g. won't be able to directly solder them to the pogo pins).
However, FFC is not necessary, as the case is flexible enough to have "normal" thin cables going into the battery compartment. For example, I used four cables stripped off a 80-way IDE cable. By the way, older 40-way IDE cables, and floppy disk cables, are thicker, so I wouldn't recommend those.
I bought a micro usb female connector that will take a little while to arrive, I'm going to see if I cant trim down the area to screw it in and stash it somewhere.
Then I plan to modify a micro usb cable to be micro usb to Sdcard(the micro to sd thing people have been using) and plug that into an sd card reader.
If that sounds to complicated the sd card reader I actually use with my camera and I have a micro to sd adapter already so I'm just using whats lying around except for the micro female thing I ordered from amazon for cheap.
I guess that's a good question, though...
Aren't MicroSD to USB adapters just a few pins switched around?
Could you just make it directly Pinout on the XL -> USB?