Yeah, definitely do not have emunand on my sd card, so that shouldn't be an issue.So where is your emunand then???
And yes it should be 32kb cluster size.
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To be honest instead of trying to copy files/folders from one card to another, just start from scratch again. Thats what I did when I went from 128GB to 200GBGB (Only bbecause my emunand was hidden so it couldn`t be transferred over with a simple copy/paste.
Thats why I asked where is your emunand you created?
And what sx os are you using? I believe some versions don`t work with certain switch OFW?
I'm currenlty using SD OS 2.5.3. Funny you mention that, I had to originally use 2.0.1 as I needed a version compatible with OFW 1.0.0. Once I upgrade to 6.0.1 I was able to start using SX 2.5.3 without issue.
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So, you're suggesting I move back to SX 2.0.1, boot to RCM, delete emunand. Then what? Boot OFW with an unformatted 128GB microsd inserted and let the console do it's thing?
I'm really trying not to go with exfat as I don't at all want to deal with filesystem corruption issues.