I think the version of Eset SysRescue you (and most people) are using is the Linux LiveCD version. Mine is a WinPE version. It's smaller, and boots up without issues (for me and my machines, anyway). I had some SLAX-based antivirus before, and it would never boot up either, always crashing to busybox prompt. BitDefender was simply too large to keep on MediCat DVD, that's why I removed it early-on. I don't remember having issues booting it though. It could have been the version of Sardu I used, it was an older 2.x.x.x version with the older Syslinux menu, 4.06. So many variables, it's really hard to say. Another reason I stick with the WinPE version of Eset (besides it's 190MB footprint) is I can generate a fresh ISO of it with updated virus definitions included in just a few clicks, before releasing MediCat DVD.