Use this to format : https://vita.hacks.guide/storage-format-(windows).html
Then format again with Exfat default 128KB, does that make sense when Size on Disk is about 8GB higher than backup folder of my old 64GB Micro SD card ?

Size in disk depends of the cluster size of the partition, is you are going to use that card on a non windows device it's better to use Fat32 partitions with 32K Cluster size.View attachment 493875
Use this to format : https://vita.hacks.guide/storage-format-(windows).html
Then format again with Exfat default 128KB, does that make sense when Size on Disk is about 8GB higher than backup folder of my old 64GB Micro SD card ?
isn't exfat is best for vita ?, also i think 8GB is not that much on 128GB, will change cluster size when i have time hahaSize in disk depends of the cluster size of the partition, is you are going to use that card on a non windows device it's better to use Fat32 partitions white 32K Cluster size.
The differences between the images are because the old card have different cluster size than the new one.
Cluster size is the minimum chunk of data what can be written to disk. Any data less than that size will occupy on the disk a cluster, any data bigger will be written in chunks of data is that size and the las one will occupy a cluster

I really do not know, but all nintendo consoles suffer from a bug on the exFat drive which will corrupt the card eventually (eve if you do not hack your console)isn't exfat is best for vita ?, also i think 8GB is not that much on 128GB, will change cluster size when i have time haha

On storage 1 TB are not 1099511627776 bytes are at least 1000000000000 Bytes aprox 931 Gb.Also seems not all sizes are equal?: My 1TB Sandisk and 1TB Samsung had different capacities in VitaShell. Both legit cards. I know HDDs manufacturers deceptively market capacities in powers of 10, not 2. But 1 KB is 1024 bytes, not 1000...