UPS Failed [1.3MB pictures]

Like so much of my stuff lately my UPS failed a few days ago. A battery test was planned for the next week, but one evening it would not turn on anymore. Red Fault LED on. Nothing more.

1.jpg

This didn't come as a big surprise. Like much of my equipment this UPS was old -- roughly 20 years. Ten years ago the same thing had happened when the original batteries dried out from permanent trickle charge and high age. I replaced them... After having ripped off the on/off switch in the process of opening 😡 , since it was made in a way you would pull on a cable without knowing. A lot of cursing and a few minutes of soldering the switch was back on and replacement of the cheap and standard 7.2AH lead-acid batteries was easy.

I said to myself: "If it lasts another 3 to 5 years (like the data sheet for the replacement batteries said) this is way better than one could ever have expected from a 50€ UPS with 750w output power." Well. Those super-cheap replacement batteries have left the 5 years behind for long. Last year they passed the rundown test. Now they are done for.

I took them out for giving them to recycling separately and got my hands wet with brownish goop. Luckily there is not much sulfuric acid left, so no chemical burn (not used protection gloves since not expecting liquid -- BAD MISTAKE!!). These batteries are deformed more than one would have expected (click on pictures for full-sized version to actually see it):
2.jpg 3.jpg 4.jpg
Have you ever seen lead-acid batteries in such a condition?

This UPS will go to the recycling now. Dirty, burn stains inside, worn. Makes no sense cleaning everything up and getting new batteries.



Thanks for reading.

Comments

Damn! Those batteries look scary...something happend they were not happy with. My guess is either a short or heat damage or something. Possibly both.

When my UPS batteries died it was beeping like madness and would not stop! Until I shut it down fully. It was only for my desktop and monitor so I just disconnected it....now it's in storage with battery disconnected. It was maybe three years old.

I have three more...about the same age. One for my modem, one for network (switches,router, secondary NAS), and one for my mini server and primary NAS. The network and server UPS only last about 20-30 minutes anyway...the modem does not use much so should last up to an hour.

How much time did you get on these?
 
  • Like
Reactions: KleinesSinchen
I've seen a leaky lead acid battery while taking down old exit signs, but that one wasn't quite as bad as your home grown one sinchen.
Perhaps if there were some electronic detection method to detect acid you could have caught this early. Maybe a rudimentary tester would be sort of a metal fuse that breaks in contact with leakage and sounds an alarm? Just brainstorming here.
 
  • Like
Reactions: KleinesSinchen
Main computer about 20 minutes. Not a low-power device and with two monitors.
That's not bad for a power hungry computer and two monitors. I had about 30-40 minutes on mine before it died screaming (aka beeping) for my PC (about 80-120 watts, depending on usage) and an ultrawide monitor (60-70 watts...I think).
Scary, yes. But how to notice this? One does not open a UPS every month for visual inspection.
You're right, there is no way to notice this unless you do a visual inspection or do a true test....unplug your UPS and see how long it lasts. If the runtime decreases you can assume the batteries are bad. But even then....I would not expect the kind of situation you had with your batteries.

I have to admit I am not constantly checking my batteries either...or at all really! Not in the three UPS's I still have running...and not even in the one that died! I just disconnected the batteries with the plug on the back...and then moved it into my storage unit.
I do not even check my solar battery bank physically...but it's fully monitored and used daily between 30-60%. Charging with either solar or (automated) grid charger. lately obviously solar is not that high anymore ;)
 
  • Like
Reactions: KleinesSinchen

Blog entry information

Author
KleinesSinchen
Views
332
Comments
4
Last update

More entries in Personal Blogs

More entries from KleinesSinchen

General chit-chat
Help Users
    K3Nv2 @ K3Nv2: https://youtube.com/shorts/4M3E1Lz6l9E?si=fSYNJxYTa0czXVow